Bajo Almanzora Desalination Plant, Almeria, Spain
Bajo Almanzora seawater desalination plant is located near the Almanzora River creek in Cuevas de Almanzora, an administrative district located in the Spanish state of Almeria. The desalination project represents an investment of approximately $100m, one-third of which was co-funded by the European Union.
The desalination plant was commissioned in September 2011.
Seawater at the desalination facility is purified through the use of seawater reverse osmosis (SWRO). With the treatment capacity of 60,000m³ a day, the plant serves almost 15% of the population of Almeria province.
The project was developed by Aguas de las Cuencas Mediterraneas (Acuamed), a state-owned company that manages all public works in the water sector.
Seawater desalination plant capacity
The desalination project has been developed to provide eastern Almeria with a new source of potable water supplies and meet irrigation needs in the region. The plant is estimated to irrigate more than 12,000ha of high yielding agricultural land.
Total annual production capacity of the plant is 20 cubic hectometres. About 75% of the production is used for watering crop land in the Almanzora Valley, the remaining 25% is for human consumption.
The Bajo Almanzora desalination plant will be connected to the Carboneras desalination plant which is capable of producing 15 cubic hectometres per annum.
The two plants, put together, can meet irrigation and supply demands of the region, estimated at 34 cubic hectometres.
Bajo Almanzora facility details
In addition to the seawater treatment plant and its associated infrastructure, the project involved construction of two closed storage tanks for potable water and a 48,000m³ capacity regulating pool for storing irrigation water.
Potable water from the closed storage tanks is supplied to the customers via a pumping station connected to the Carboneras / Almanzora Valley pipe.
Seawater treatment process at the Spanish complex
High quality raw seawater is first fed to a seawater intake station consisting of 14 beach wells, each fitted with a separate submerged pump. These pumps, in turn, are connected to a GRP pipe to transport sourced seawater to the desalination plant.
Pre-treatment process involves chemical dosing to disinfect the raw water. Suspended solids are then removed through a flocculation process.
The water is then moved to a regulation tank measuring 21 x 14 x 4.5m, for retention. After holding it for more than 14 minutes, seawater from the tank is pumped to filtration system through five centrifugal pumps (four plus one in standby mode at any given time), the flow and pressure of which are regulated by variable frequency drivers.
Filtration is done through a two-stage process. Water is first filtered by ten pressurised sand filters and then by cartridge filters to achieve microfiltration.
Micro filtered water is then fed to the reverse osmosis (RO) membrane racks for desalination. The RO process is based on a dual pass method.
Brine produced in the process is discharged at a distance of 1,900m from the sea coast, at a depth of 25m.
Key players and contractors involved with Bajo Almanzora
The design, build and operate (DBO) contract for the Bajo Almanzora project was awarded in August 2006 to a joint venture of FCC Construction, Befesa, Servicios y Procesos Ambientales (SPA) and Aqualia Gestión Integral del Agua (Aqualia). The joint venture is responsible for operating and maintaining the facility for 15 years.
Energy Recovery was contracted in September 2008 to supply energy recovery equipment for the desalination plant. The company supplied 50 Pressure Exchanger PX(R) devices.
Purpose of the Almeria-based water treatment project
The Bajo Almanzora desalination plant is part of the Spanish Government's long-term water plan known as the AGUA Programme. The main objective of this programme is to progressively resolve the country's deficiencies in water supply, quality and management by implementing durable solutions.
The programme is being undertaken by the Ministry for Environment and involves creation of new water resources (mainly by building seawater desalination plants).