McElroy Manufacturing Fusion Machinery for Thermoplastic Pipes

McElroy TracStar

McElroy designs and manufactures a comprehensive line of fusion equipment for joining thermoplastic pipe such as high-density polyethylene (HDPE), fusible PVC™, and polypropylene.

The company offers a complete range of accessories that are designed to increase on-site productivity and efficiency. Its commitment to the industry includes an extensive training programme through McElroy University to ensure that operators and inspectors develop best practices in the quality and reliability of fused pipe systems.

Fusion machines for the water industry

In 1969, McElroy designed its first polyethylene fusion machine. The company portfolio has since expanded to cover pipe sizes from 0.5in copper tube size (CTS) to 2,000mm, which forms a comprehensive range of any fusion equipment manufacturer.

Fusion equipment is available in various models to accommodate specific jobsite requirements. For example, the TracStar® line comprises all-terrain, self-propelled and self-contained fusion machines.

The majority of McElroy machines can be configured for in-ditch use, but the Pit Bull® fusion machines are suitable when a compact solution is needed.

Productivity optimisation accessories

McElroy provides a variety of accessories and productivity tools that can significantly improve jobsite productivity. Examples include the PolyHorse® and the MegaMc® PolyHorse pipe handling systems, which consist of a series of adjustable racks to store and help move and align pipe on jobsites.

Using a PolyHorse provides a less hazardous environment for handling pipe bundles, and can reduce manpower costs and enhance jobsite productivity by 150%.

Quality assurance for fusion equipment

Quality testing and quality assurance can be a tremendous benefit to any jobsite. McElroy’s Guided Side Bend Tester and In Field® Tensile Tester tools allow on-site qualitative testing of the ductility of a joint and are faster, easier and safer than traditional bend tests.

The McElroy DataLogger® gives clients the ability to record the main parameters of the pipe fusion process to determine if proper procedures have been followed. Data elements such as time, temperature and pressure are recorded on this handheld device and the DataLogger 5 also allows end-users to capture photos and GPS coordinates.

The DataLogger Vault™ is a secure web-based server that stores fusion joint data from the DataLogger 3, 4 and 5 models. This allows users to access their joints from any location with internet access and use a variety of analytical tools.

Operator training courses

McElroy University provides training at its facilities in Tulsa, Oklahoma, certified centres throughout the US, and on-site upon the client’s request. Classes include operator qualification, troubleshooting, and rebuild and inspector training.

Each class includes a combination of classroom and practical sessions, followed by after-class testing to ensure that students understand the proper concepts and procedures.

Students who successfully pass the tests receive a McElroy University operator qualification training certificate and wallet card. Qualification is valid for two years.

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Press Release

McElroy Releases Innovative Hornet Outlet Fusion System

US-based manufacturer McElroy is pleased to announce the Hornet™, the first all-in-one fusion tool for outlet fusion of polypropylene pipe systems.

White Papers

Polyethylene Playing Key Role in Conservation

This paper provides an overview of the condition of the nations water infrastructure and the need to replace piping systems with materials that do not leak.

McElroy Manufacturing

PO Box 580550


OK 74158-0550

United States of America

+1 918 831 9241

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Press Release

12th June 2017

US-based manufacturer McElroy is pleased to announce the Hornet™, the first all-in-one fusion tool for outlet fusion of polypropylene pipe systems.

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24th March 2016

McElroy, the leading manufacturer of the most complete line of high-density polyethylene (HDPE) pipe fusion equipment, is pleased to add Fortiline Waterworks to its growing network of distributors.

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20th October 2015

McElroy is pleased to announce the addition of a new distributor to serve pipe fusion machine customers throughout Louisiana.

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4th October 2015

TracStar 1200 offers environmental, safety upgrades.

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22nd March 2015

McElroy has unleashed the Talon™ 2000, designed to revolutionize the way large-diameter thermoplastic pipelines are built.

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19th February 2015

McElroy, which manufacturers the most extensive line of thermoplastic fusion machines used worldwide, has opened an office and demonstration facility in Bangalore, India, devoted to sales, rentals and technical service.

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8th February 2015

McElroy has taken another step to improve jobsite efficiencies with the creation of the OneFit™ Inserts.

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19th January 2015

Large-diameter machine for close-quarter fusions.

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14th December 2014

McElroy has brought hydraulic capability to its Pipe Stand line for 4in to 20in (from 200mm to 500mm) pipe to help align thermoplastic pipe more efficiently on butt fusion jobsites.

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10th June 2014

McElroy is pleased to bring wireless capability to the DataLogger® 5, which gives pipe fusion operators the ability to upload data to the DataLogger Vault™ where it can be reviewed and analysed in real-time from anywhere in the world.

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8th June 2014

A new product by McElroy called the QuickCamp™ System was successfully tested recently at a jobsite in Canada, attracting area contractors and engineers, who travelled there to get a firsthand look at the unique shelter and pipe-handling system at work.

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6th April 2014

Cities across the country are facing the costly and urgent task of replacing antiquated water systems that disrupt traffic and interrupt service due to countless, expensive and all-too-familiar water line breaks.

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1st January 2014

McElroy has recently announced the addition of three new distributors that will serve domestic and international customers from East to West.

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Regional Offices

McElroy Manufacturing

PO Box 580550


OK 74158-0550

United States of America

Kristin Eeg (Marketing Services Assistant) +1 918 831 9241

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