McElroy Manufacturing Fusion Machinery for Thermoplastic Pipes
For more than 60 years, McElroy has been committed to providing innovative, quality products and services. McElroy designs and manufactures a comprehensive line of fusion equipment for joining thermoplastic pipe such as high-density polyethylene (HDPE), fusible PVC™ and polypropylene.
The company offers a complete range of accessories that are designed to increase on-site productivity and efficiency. Its commitment to the industry includes an extensive training programme through McElroy University to ensure that operators and inspectors develop best practices in the quality and reliability of fused pipe systems.
Fusion Machines for the Water Industry
Across the world, there are opportunities to bring water to new areas or replacing existing, leaking infrastructure. Thermoplastic pipe offers a non-corrosive solution, and when paired with a heat fused methodology offers cleaner water without water loss thus greater efficiency.
McElroy machines and thermoplastic pipe are the optimal choice. In 1969, McElroy designed its first fusion machine. The company portfolio has since expanded to cover pipe sizes from 0.5in copper tube size (CTS) to 2,000mm, which forms the most comprehensive range of any fusion equipment manufacturer.
Fusion equipment is available in various models, from rolling and tracked models to carriage only models, to accommodate specific jobsite requirements.
Productivity Optimisation Accessories
McElroy believes in providing solutions to problems, therefore, in addition to the fusion machines, McElroy provides a variety of accessories and productivity tools that can significantly improve jobsite efficiency. Examples include the pipe stands, Low Profile Rollers, as well as the PolyHorse® and the MegaMc® PolyHorse pipe handling systems, which consist of a series of adjustable racks to store and help move and align pipe on jobsites.
These adjustable racks provide a less hazardous environment for handling pipe bundles, and reduces manpower costs while enhancing jobsite productivity. All of these products help to improve the jobsite efficiency and productivity of the workforce.
Quality Assurance for Fusion Equipment
Quality testing and quality assurance can be a tremendous benefit to any jobsite.
The McElroy DataLogger® gives clients the ability to record the main parameters of the pipe fusion process to determine if proper procedures have been followed. Data elements such as time, temperature and pressure are recorded on this handheld device and the latest DataLogger also allows end-users to scan data, capture photos and GPS coordinates.
The Vault™ is a secure web-based server that stores fusion joint data from the DataLogger 3, 4, 5 and 6 models. This allows users to access their joints from any location with internet access and use a variety of analytical tools.
For quality testing, there are a variety of options available. McElroy’s Guided Side Bend Tester and In Field® Tensile Tester are two such tools that allow onsite qualitative testing to ensure joints meet the appropriate standard. If a laboratory type test is what is required then McElroy also offers the McSnapper® to destructively test impact resistance.
Operator training courses
McElroy University provides training through a number of methods. Training is offered at its facilities in Tulsa, Oklahoma, through certified instructors throughout the US, online as well as on-site per client request. Classes include operator qualification, troubleshooting, and rebuild and inspector training.
Each class includes a combination of classroom and hands-on sessions, followed by after-class testing to ensure that students understand the proper concepts and procedures.
Students who successfully pass the tests receive a McElroy University operator qualification training certificate and wallet card. Qualification is valid for two years.
Products and Services
Built-for-ditch Pit Bull 28
Rugged and reliable, the Pit Bull 28 is a compact fusion unit that was built for jobsites where wheeled or tracked vehicles are not needed.
Flexible Acrobat™ 180
A versatile machine designed for butt fusion of 63mm to 180mm (2in IPS to 6in DIPS) pipe and fittings.
Rolling 28 8-inch Fusion Machine
The Rolling 28 has staked its claim as the industry standard for more than 40 years.
Redesigned TracStar 28 Series 2 Fusion Machine
The TracStar 28 Series 2 has been completely redesigned based on feedback from the field.
Built-for-ditch Pit Bull 26 Fusion Machine
The Pit Bull 26 incorporates McElroy’s patented Centerline Guidance System and is capable of butt fusing tees, ells and other fittings.
Polyethylene Playing Key Role in Conservation
This paper provides an overview of the condition of the nations water infrastructure and the need to replace piping systems with materials that do not leak.
HDPE Pipe: Meeting the Challenges of the 21st Century
Piping made from polyethylene is a cost-effective solution for a broad range of piping problems in municipal, industrial, marine, mining, landfill, duct and agricultural applications. It has been tested and proven effective for above ground, surface, buried, slip-lined, floating, and sub-surface marine applications.
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